Automatic Powder Coating System for IKEA Drawer Slide

IKEA drawer slide automatic powder coating line relies on sandwich anti-static room body, 98% recycling rate cyclone system, nano-level filter core and Siemens intelligent control to become a benchmark solution for high-precision hardware coating, especially suitable for multi-color switching, low-consumption and environmentally friendly slide production line requirements. Technical highlights include near-zero powder waste, ultra-fast color change, and fully automatic closed-loop control.

Functional positioning: Used for electrostatic powder coating of hardware parts such as drawer slides, achieving uniform coating, high adhesion, and corrosion resistance.

Core components: Pretreatment system (degreasing and washing), sandwich powder coating booth, large cyclone recovery system, curing oven, automatic conveyor chain, and intelligent control center.

Suitable Scenarios: Small-batch flexible production with frequent color changes, such as IKEA's multi-color customization requirements for drawer slides.

Sandwich-type Powder Booth Structure

Material: Anti-static imported engineering plastic (PP sheet), eliminating powder adhesion, reducing residue, and improving cleaning efficiency by 50%.

Bottom Design

Equipped with an automatic flip-board mechanism or pulse air knife, leaving nearly zero powder residue on the bottom after spraying;
Optional stainless steel walkway panels, which are highly durable and support manual access for maintenance.

Large Cyclone Recovery System

Recovery Rate: Single-pass separation rate ≥98%, total powder utilization rate reaches 97%, far exceeding traditional equipment (below 85%).
Energy-Saving Design: Power consumption reduced by one-third compared to small cyclone equipment, paired with a high-efficiency exhaust fan (37 kW).
Quick Color Change: Hinged cyclone cone tube + automatic cleaning air knife, color change time ≤15 minutes.

Fully Automatic Powder Supply and Circulation

Powder Supply Center: Integrated automatic fluidization, powder level monitoring, and new powder addition. During cleaning, automatically flushes the powder suction tubes, spray guns, and other components to prevent cross-contamination.

Filter Cartridge Recovery

Membrane filter cartridge precision of 0.1 microns; exhaust gas can be directly emitted indoors after filtration;
Lifespan of up to several years, reducing consumable costs.

Intelligent control system

Human-machine interface: Siemens touchscreen, supporting parameter settings, fault alarms, password protection, and maintenance prompts.
Automated interlocking: PLC controls conveyor chain speed, spray gun start/stop, and temperature curves, achieving unmanned operation throughout the entire “sensing-spraying-recycling-curing” process.

• Cost Reduction and Efficiency Improvement
Powder loss reduced by 30%, color change efficiency improved by 60%, and labor savings of 50% (compared to manual lines).
• Environmental Protection and Safety
Dust concentration explosion-proof control (nano-filter + indoor air circulation);
Fully grounded design to prevent static sparks, compliant with explosion-proof certification.
• Quality Improvement
Sliding track coating uniformity of ±5μm, adhesion (cross-hatch method) Grade 0, lifespan extended by 3 times.

At OURS COATING, we don't just manufacture equipment - we engineer complete coating solutions. With decades of expertise in surface finishing and a track record of successful installations for global, we provide:
• Comprehensive Support: From site survey, process design, and equipment fabrication to installation, commissioning, and operator training – all under one roof.
• Responsive After-Sales: A dedicated service team, local spare parts inventory, and remote diagnostic support ensure minimal production interruptions.
• Continuous Innovation: Our R&D team stays at the forefront of powder coating technology, constantly refining our designs to meet evolving market demands.
Partner with OURS COATING to transform your hardware finishing line into a model of efficiency, quality, and sustainability.