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High-Performance E-Coating Line for Automotive Spare Parts and Structural Components

High-Performance E-Coating Line for Automotive Spare Parts and Structural Components

Our advanced e-coating line is engineered for automotive spare parts and structural components requiring uniform, high-adhesion, corrosion-resistant protection. Featuring automated pretreatment, precision electrophoretic deposition, ultrafiltration recovery, and controlled curing, the system ensures consistent film build, high throughput, and stable production performance.
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Advantages of E-Coating Line

Uniform & Deep Penetration Coating

Paint application and film deposition with paint coverage of 15-25 um inside complex shapes, hard-to-reach interior areas, etc.

High Efficiency & Low Waste

The ultrafiltration system for reclaiming paint processes will improve your material usage and reduce your raw materials while lowering production costs.

Stable Automation Control

It is easy to produce consistent quality of products due to accurate voltage, temperature, pH, and conductivity control through the use of PLC and SCADA systems.

E-Coating Line

Uses for E-Coating Line

Our automotive e-coat systems have been widely installed throughout various automotive and general engineering sectors where a combination of corrosion protection and uniformity are very important when coating the part.

  • Automotive OEM and Tier-1 Production

Excellent for high-volume production of chassis, suspension, engine bracket, and structural component parts; with the automated conveyor type systems (overhead monorail, power & free, and shuttle type) capable of producing between 500 and 5000 parts per shift are available giving steadily capable production rates.

  • Safety Critical Parts

Brakes, steering, transferring cases, and fasteners should all be applied with a uniform primer coat prior to a powder or top-coat application; therefore, the e-coat system will not be able to prevent part-edge painting and will build a consistent coating assuring long-term durability and adherence to automotive corrosion certification requirements.

  • Handling Mixed Parts

A custom rack and or fixturing will allow processing of mixed part sizes and geometries through the same e-coat system thereby optimizing the processing utilization of each processing line and reducing the time in which parts are not being processed.

  • Body-In-White and Other Structural Assemblies

By using the electromigration/immersion process of e-coating, it will allow the coating to get into cavities and weld seams making it ideal for use in structural reinforcements and parts which are welded assemblies.

FAQ

How does an E-Coating Line differ from a CED Coating System?

CED Coating is a process used in conjunction with the E-Coating Process. However, most of the modern automotive ED Coating Lines utilize, a superior corrosion barrier.
Yes, by using proper racking and rack design, you can process many types of part configurations together in one run without negatively impacting the coating quality.
The film thickness range normally is between 15 and 25 um; however, thickness can be adjusted to provide corrosion resistance requirements.
Yes, because all coatings are water-based and will result in significantly less concentrated waste, and with the closed-loop rinse system in place, all paints and chemicals used will be disposed of in an environmentally safe manner.

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What Our Customers Say

John

"Thanks to the PLC monitoring system in place at our facility, our production process is stable; therefore, there is virtually no operator intervention needed to achieve consistency."

Alen

"ED Coating Lines produce very consistent film thicknesses on complex welded assemblies. "

Sam

"The ultrafiltration reclaim system used in our ED Coating Line has greatly increased our paint utilization and reduced our raw material usage."

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Why Choose Us

Why Choose Us

Yangzhou OURS Machinery Co., Ltd. (OURS COATING) was founded in 2006, and is the leading manufacturer of high-performance industrial coating systems. The company has a modern factory located on 22,000 square meters of land and provides complete 'turnkey' (including: e-coating, powder coating and wet painting lines) to customers worldwide with respect to their use in the automotive, construction, appliance and furniture industries.

At OURS COATING, we have a commitment to innovation and high quality at every stage of the process. Using both our manufacturing experience and European technologies, we create systems that are efficient, reliable, durable and environmentally safe. We are ISO 9001/14001 certified and have CE Certification. Our goal is to serve our customers with a dependable coating system that increases their productivity, sustainability, and competitive advantage. You can expect us to provide complete solutions as your partner in the pursuit of coating excellence.

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