KTL Coating Systems | Turnkey Electrophoretic Lines

KTL Coating Line for Precision Electrophoretic Painting and Anti-Corrosion Performance

KTL coating is a high-efficiency electrophoretic painting method designed to deliver consistent, thin, and durable protective films on metal parts. Through electrical current in a water-based solution, resin particles deposit evenly across complex geometries.

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Advantages of KTL Coating

Even Film Thickness

The Electric Deposition Process produces an even layer of coating everywhere on complex shapes and inside cavities.

Excellent Protection against Corrosion

An epoxy-based coating will protect against rust and environmental elements for many years.

Efficient and Eco-Friendly Process

The transfer efficiency is high, the VOC emissions are low, less waste is discharged, and the amount of labor required is minimal.

How the KTL Process Works

The KTL coating line is run according to a controlled and multi-stage process to provide adhesion and durability:

Surface Cleaning
Oils, dirt, and other contaminants are removed from workpieces using suitable chemical cleaners; typically phosphates for steel & cast iron. Ultrasonic cleaning is used to ensure thorough removal of contaminants from intricate and complex parts.
Rinsing & Neutralization
Distilled water rinsing removes chemical residues and improves coating adhesion.
Wetting Agent Dip
Prevents bubble formation on part surfaces before immersion in the coating bath, reducing surface defects.
Electrophoretic Deposition
Parts are submerged in the KTL coating bath. Electrical current triggers a chemical reaction that deposits a uniform resin layer.
Oven Curing
The coated parts are baked to harden the film, forming a tough and glossy protective finish.

FAQ

What metals can be coated with KTL?

Steel, cast iron, and other conductive metals are suitable for KTL coatings that are commonly used in automotive (passenger vehicles) and industrial manufacturing.

Is KTL environmentally safe?

Yes. The KTL coating process uses water-based materials and has very few or no VOCs, so it generates very little hazardous waste in the process.

How thick is the KTL coating?

The film thickness of KTL coatings is closely controlled during the application process, and KTL typically creates a thin and uniform protective film or layer.

Can KTL be used for final finishes?

In many cases, KTL is used as a primer; however, in some cases KTL can also be used as a durable, standalone protective coating.

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What Our Customers Say

John

"The KTL coatings line has significantly improved our resistance to corrosion, as well as reduced our reworking rates."

Alen

"We have developed uniform film thicknesses, even on complex geometries. And production efficiency has increased.”

Stephanie

"We are committed to environmentally safe practices, and have made a strong effort to comply with our environmental standards and provide a safe and healthy workplace.”

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Why Choose Us

Yangzhou OURS Machinery Co., Ltd. (OURS COATING) was founded in 2006, and is the leading manufacturer of high-performance industrial coating systems. The company has a modern factory located on 22,000 square meters of land and provides complete 'turnkey' (including: e-coating, powder coating and wet painting lines) to customers worldwide with respect to their use in the automotive, construction, appliance and furniture industries.

At OURS COATING, we have a commitment to innovation and high quality at every stage of the process. Using both our manufacturing experience and European technologies, we create systems that are efficient, reliable, durable and environmentally safe. We are ISO 9001/14001 certified and have CE Certification. Our goal is to serve our customers with a dependable coating system that increases their productivity, sustainability, and competitive advantage. You can expect us to provide complete solutions as your partner in the pursuit of coating excellence.