Powder Coating Robot: 95% Consistency + 60% Labor Reduction

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Powder Coating Robot for Automated Industrial Painting with Precise Electrostatic Spraying and Stable Production

Powder Coating Robot for Automated Industrial Painting with Precise Electrostatic Spraying and Stable Production

A powder coating robot utilizes automation to provide controlled and consistent application of quality coatings to unique and complex metal items. When integrated with intelligent control systems and electrostatic spray guns used for PC applications, the use of robots within automated PC application lines increases production efficiencies, provides greater consistency in the coatings applied, and decreases the need for manual labor within these applications.
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Advantages of Powder Coating Robot

Uniform Coating Quality

With electrostatic spray technology, powder distribution consistency and consistent thickness of coating will improve product look and longevity.

High Powder Utilization

Powder recovery units recycle overspray powder, resulting in over 95-96% of the material being utilized and less waste/operating expense.

Intelligent Automated System

Precise control of spray parameters, conveyor speed, cure temperature, and production workflow using PLC control system for a more efficient operation.

Powder Coating Robot

Automatic Spray Pretreatment Powder Coating Line VIEW DETAILS

Automatic Spray Pretreatment Powder Coating Line

Fully Automatic Powder Coating Line for Metal Surfaces VIEW DETAILS

Fully Automatic Powder Coating Line for Metal Surfaces

Fully Automatic Powder Coating Robot VIEW DETAILS

Fully Automatic Powder Coating Robot

Application Scenarios

Automated powder coating systems produce consistently durable coatings on metal components used to protect and embellish metal components within manufacturing. Examples of application scenarios are:

  • Automotive -  Powder coating is commonly used to provide protection from corrosion and chemical attack and to enhance the visual appeal of car body parts including chassis, frames and wheels.
  • Architecture and Construction -  Using powder coating for exterior building product applications such as curtain wall systems, park benches and windows increases durability (especially against UV rays) and outdoor longevity.
  • Industrial Equipment - Provides a protective coating for industrial products such as machinery enclosures, electrical cabinets, shelving, and storage systems from scratches & moisture/chemical damaging.
  • Home Appliances & Consumer Goods - Provides a visually appealing, long-lasting, and wear-resistant finish for products such as refrigerators, ranges, furniture frames, and other electronic devices.
  • Agricultural & Heavy Equipment - Provides protection to tractors and other structural components as well as providing an aesthetically pleasing finish against harsh outdoor conditions. 

These types of automated powder coating processes offer significant flexibility and customization capabilities; they can be utilized for both medium to large production runs.

FAQ

What metal substrates can automated powder coating systems work with?

Automated Powder Coating systems can process virtually all metal substrates including: steel, aluminium, stainless steel, galvanised steel, and many metal alloys.
Typical powder coating thickness varies from 60 to 120 micron, but it can be adjusted based on your product requirements.
Yes, powder coating lines can be modified for your plant layout, production capacity, workpiece size, and cure method.
The overspray is captured and filtered via cyclone or cartridge style filtration system which allows for greater than 95% of the overspray powder to be recycled and reused.

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What Our Customers Say

Paul

"The coating consistency has greatly improved since implementing this automated powder coat system in our factory last year. Additionally, the powder recovery system has significantly reduced material waste."

Emily

"The level of automation in the process is simply impressive. The ability to maintain continuous production with minimal manual operation due to PLC control and consistent conveyor operation has been exceptional."

Stephanie

"The quality of the finished product is outstanding. Our product will now have longer-lasting corrosion protection, and have a more uniform surface finish."

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Why Choose Us

Why Choose Us

Yangzhou OURS Machinery Co., Ltd. (OURS COATING) was founded in 2006, and is the leading manufacturer of high-performance industrial coating systems. The company has a modern factory located on 22,000 square meters of land and provides complete 'turnkey' (including: e-coating, powder coating and wet painting lines) to customers worldwide with respect to their use in the automotive, construction, appliance and furniture industries.

At OURS COATING, we have a commitment to innovation and high quality at every stage of the process. Using both our manufacturing experience and European technologies, we create systems that are efficient, reliable, durable and environmentally safe. We are ISO 9001/14001 certified and have CE Certification. Our goal is to serve our customers with a dependable coating system that increases their productivity, sustainability, and competitive advantage. You can expect us to provide complete solutions as your partner in the pursuit of coating excellence.

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